HANOVER, N.H.—May 1, 2024—Hypertherm Associates, a U.S.-based, leading manufacturer of industrial cutting systems and software, today announced the launch of the newest member of the Powermax SYNC family: the Powermax45 SYNC plasma cutter.

Engineered to meet the diverse needs of metalworkers seeking the most reliable and versatile system available for gouging, cutting and marking applications, the Powermax45 SYNC delivers the best return on investment. With unmatched cutting power compared to higher-amperage competitors and the patented single-piece Powermax cartridge providing up to five times longer consumable life than the competition, Powermax45 SYNC decreases operating costs.

“We are very pleased to bring the Powermax45 SYNC to the line of the industry’s most reliable plasma cutters available. Our customers will find that the new plasma cutter will outlast and outperform just like its predecessor,” stated Jeff Hluchyj, Powermax product manager.

Key Business Benefits of the Powermax45 SYNC:

• Ease-of-use— dramatically reduces training time with the single-piece cartridge.
• Profitability— decreases operating costs-up to five times longer consumable life compared to competitors.
• Cut Quality— reduces secondary operations and improves cut quality over consumable life for better part-to-part consistency.

The Powermax45 SYNC’s features make it the clear choice for ease of use, versatility, and reliability.

Easy to use:

• Patented single-piece cartridge eliminates operator error and simplifies operations.
• Advanced torch communication for automated setup improves cut quality.
• Easy to set up for mechanized usage with optional CNC interface and FastConnect torch connection.

Versatility:

• Offers greater cutting power than higher amperage competitors.
• Expands application capabilities with a wide variety of specialty cartridges and torches.
• Can cut and mark using the same FineCut cartridge.

Industry-leading reliability:

• Powermax plasma cutters are known to last 10+ years, minimizing maintenance and downtime.
• SmartSYNC torches are engineered for rugged industrial environments.
• Each Powermax component is tested to perform reliably in demanding conditions.

Designed and built to outperform and outlast anything else in its class, the Powermax SYNC is the best investment customers can make in their business.

Don’t miss out on the live Powermax45 SYNC launch event on June 6th! This event will be in English, and you can request a version to be sent to you in your preferred language on the registration page.

Hypertherm Associates, a U.S. based manufacturer of industrial cutting products and software, is introducing four new SmartSYNC torches for Hypertherm Powermax SYNC^® plasma systems. The torches are available in two different lengths—0.6m (2′) and 1.2 m (4′)—with two different torch head angles—45 and 90 degrees.

Like other SmartSYNC torches, these new torches automatically set the correct amperage, air pressure, and operating mode upon installation of the consumable cartridge and allow the operator to change the cartridge without returning to the power supply.  The torches also come with Hypertherm’s FastConnect feature to make switching between torches fast and easy.

Compared to the first-generation Duramax^® Hyamp long torch, the new SmartSYNC long torches are lighter, requiring 45 percent less lifting force. In addition, the torches are even more robust and manufactured with a new flexible lead for improved ergonomics and maneuverability.

“Customers in a wide variety of industries have adopted the long torch since its introduction in 2014,” says Jeff Hluchyj, a Powermax product manager. “These customers tell us they can get a lot more work done, especially if they were using an oxyfuel torch before. They also like the torch’s ergonomic design and ability to stand up straight when cutting. Since operators do not need to bend over while using the long torch, they don’t get tired as easily and can cut for longer.”

Hypertherm long torches are used for a wide variety of jobs including cutting coupons at steel mills and risers and runners at foundries, decommissioning or demolishing ships and nuclear facilities, scrapping metal for recycling, and removing skeletons from cutting tables.

Hypertherm Associates is a U.S. based manufacturer of industrial cutting products and software. Its products, including Hypertherm plasma and OMAX waterjet systems, are used by companies around the world to build ships, airplanes, and railcars; construct steel buildings, fabricate heavy equipment, erect wind turbines, and more. In addition to cutting systems, the company creates CNCs and software trusted for performance and reliability that result in increased productivity and profitability for hundreds of thousands of businesses. Founded in 1968, Hypertherm Associates is a 100 percent Associate-owned company, employing approximately 2,000 Associates, with operations and partner representation worldwide.

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HyPerformance^® plasma systems deliver superior productivity in X-Y, bevel and robotic cutting and marking applications on metal ranging up to 160 mm (6 1/4”) thick. The combination of faster cutting speeds, rapid process cycling, quick changeovers and high reliability boosts throughput while dramatically lowering operating costs.

Customers can choose the systems and combination of options that best suit their requirements today. Modules are designed to work interchangeably, providing the flexibility to easily upgrade to meet future needs. HyPerformance plasma cuts fine-feature parts with superior quality and consistency, eliminating the cost of secondary operations.

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